The transportation and storage of hydrogen present its own set of challenges, and special considerations are needed during the design stage for hydrogen carriers or any vessels using hydrogen as fuel.
Hydrogen is a gas at ambient temperature and pressure, making it volumetrically inefficient to store and transport at ambient conditions. While industrial hydrogen is typically stored at no more than 200 bar (3,000 psi), the space and materials needed to store an economically viable amount of hydrogen at 200 bar aboard a vessel would be impractical.
To maximize the amount of hydrogen in a given volume, there are three ideal methods of storage:
- Compressed gas at 350-700 bar (5,000-10,000 psi)
- Liquid cryogenic storage at -253° C (-423.4° F)
- On or within other liquids or solids, such as ammonia, methanol, metal hydrides, or LOHCs
Liquefied hydrogen offers more stored energy density than gaseous hydrogen, but a large percentage of the energy is required to refrigerate and liquify it. Because hydrogen has a relatively low energy density compared to other marine fuels, this means that vessels using hydrogen as a fuel requires more hydrogen and thus storage space to both power the vessel and maintain liquefication. The additional space for fuel may require larger vessel sizes, decreased cargo space, and more frequent bunkering of the vessel.
Hydrogen Carriers
The transport of hydrogen as cargo will be necessary to scale the global availability of the fuel. To date, only one pure liquefied hydrogen carrier has been launched as a test bed to prove the viability of transporting hydrogen across large distances. The density of liquefied hydrogen allows carriers to maximize storage onboard and increase trade volume. However, special considerations must be made for the design of hydrogen carriers.
Liquefied hydrogen stored at low pressures can be susceptible to pressure build-up and gas boil-off if stored for long periods of time. Pressure relief valves and proper insulation are critical to protecting against pressure build-up. The boil-off rate is around one to five percent per day for standard land-based liquid hydrogen storage tanks. Improved insulation can reduce boil-off to 0.02 percent per day and energy loss can be almost entirely alleviated if boil-off gas is consumed in an engine or fuel cell.
Another concern for the long-term storage of hydrogen is the potential for hydrogen embrittlement. Because of hydrogen’s small molecular size, it can permeate into the walls of some metal alloy tanks over time. This can lead to a weakening of the structure and contribute to crack formation. Vessels transporting hydrogen must ensure tanks are made of proper materials and have received appropriate surface treatments to prevent embrittlement and premature tank failure.
A potential solution that can alleviate some of the challenges of shipping liquefied hydrogen is to transport it in a carrier substance such as ammonia, methanol, or LOHCs. These fuels do not require the low temperatures or insulation needed to liquefy hydrogen and use less energy. They can also be consumed in some fuel cells, but they may require more energy input to hydrogenate and reform the fuel, making them less efficient overall.
Whether you want to transport hydrogen for trade or use it as a zero-emission fuel, our sustainability experts can guide you through the design considerations to ensure your vessel stores hydrogen safely and efficiently.